Fuel is a crucial part of our daily lives, and we often feel its importance when supply issues arise due to geopolitical tensions, natural disasters, pandemics, or cyberattacks. This article explores an intriguing idea: producing fuel from something as common as grass.
Andy, from the YouTube channel “How to Make Everything,” took on a challenge from CuriosityStream to create his own fuel from scratch. His goal was to turn grass from his lawn into fuel for his lawnmower.
In the U.S., around 40 to 50 million acres are used for growing grass, mainly for aesthetic purposes. This makes grass the largest irrigated crop in America, yet it doesn’t produce any tangible crop. What if we could use this land to generate fuel?
Producing fuel from plants isn’t a new concept. Ethanol, a common biofuel, is often made from crops like corn. In the U.S., 95% of ethanol comes from corn, but this method isn’t very efficient or cost-effective, often needing government subsidies. Corn-based ethanol uses the starch from corn, which could otherwise feed people or animals.
Cellulosic ethanol, however, is a more promising alternative. It uses cellulose, a part of the plant that humans can’t eat, found in abundance in fast-growing grasses. The challenge is converting cellulose into sugars that can be fermented into alcohol. This can be done using enzymes or acid hydrolysis. Andy chose the latter, using sulfuric acid from a local hardware store.
Andy started by drying and pulverizing the grass to increase its surface area for better cellulose extraction. He then used sulfuric acid to break down the cellulose into sugars through acid hydrolysis. After balancing the solution to a neutral pH, he began the fermentation process by adding yeast.
Despite some setbacks, like insufficient heat during distillation and issues with fermentation, Andy managed to extract a small amount of ethanol. He realized that grinding the grass more finely and sealing the fermentation container properly could improve results.
Andy tried three different approaches to enhance his results: filtering through sawdust soaked in sulfuric acid and lye, using a higher acid concentration, and a multi-stage process for maximum sugar extraction. After processing 30 pounds of grass with a stronger acid solution, he achieved a better yield.
To use the ethanol, Andy modified his lawnmower to run on alcohol instead of gasoline. This involved replacing the fuel mixing system with a vapor bubbler carburetor that mixes air with alcohol to create gas vapor for the engine.
Although the mower worked initially, it struggled and eventually stopped, likely due to running low on alcohol or excess water vapor in the engine. While the experiment was successful, using ethanol in a lawnmower isn’t recommended due to potential engine damage from water vapor.
The experiment highlighted the high costs of producing cellulosic ethanol. The initial setup cost nearly $1,000, and each batch cost about $525, resulting in a price of over $3,000 per gallon of ethanol—far more expensive than gasoline.
While the goal wasn’t to find a cheap or efficient method, the experiment demonstrated the potential and challenges of producing fuel from grass. It underscores the need for more efficient methods to make cellulosic ethanol viable.
Andy plans to explore other innovative projects, like producing lumber using alternative methods. Stay tuned for more exciting experiments!
If you enjoyed this exploration, visit curiositystream.com to start streaming more educational content. Don’t forget to subscribe to their YouTube channel for future updates!
Conduct a research project on the process of ethanol production from various sources, including corn and cellulosic materials like grass. Compare the efficiency, cost, and environmental impact of each method. Present your findings in a report or presentation.
Perform a classroom experiment to simulate the breakdown of cellulose into sugars. Use safe materials to mimic the acid hydrolysis process. Document each step and discuss the challenges and potential improvements in the process.
Participate in a debate on the viability of biofuels as a sustainable energy source. Consider factors such as cost, environmental impact, and scalability. Prepare arguments for and against the use of biofuels like cellulosic ethanol.
Work in teams to design a model of an eco-friendly lawn mower that could run on alternative fuels. Consider the modifications needed for the engine and fuel system. Present your design and explain how it addresses the challenges faced in Andy’s experiment.
Organize a field trip to a local biofuel production facility. Observe the processes involved in producing biofuels and ask questions about the challenges and innovations in the industry. Reflect on how these insights could apply to the concept of turning grass into gasoline.
Here’s a sanitized version of the provided YouTube transcript:
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[Music] The world relies heavily on fuel, and we are reminded of this whenever there are disruptions in supply caused by geopolitical issues, natural disasters, pandemics, or cyberattacks. This video explores theoretical sources for producing this essential commodity using something many people have in surplus: grass.
My name is Andy from the YouTube channel “How to Make Everything,” and CuriosityStream challenged me to produce my own fuel from scratch. Today, I will attempt to convert grass from my lawn into fuel to power my lawnmower.
[Music]
In the United States, there are an estimated 40 to 50 million acres dedicated to growing grass for purely cosmetic purposes, making it the largest irrigated agricultural crop in America. Maintaining lawns has a negative environmental impact while producing no real crop. What if we could utilize this seemingly wasted land to generate fuel for our lawnmowers?
Making fuel from plants is not a new concept. Most people are aware of ethanol produced from crops like corn. In the U.S., 95% of ethanol is derived from corn, with 25% of corn cropland used for its production. However, corn-based ethanol is not particularly cost-effective or efficient and often relies on government subsidies. This is partly because ethanol is derived only from the starch of corn, which could otherwise be consumed by humans or livestock.
Cellulosic ethanol, on the other hand, is seen as a more promising future option for efficiently producing ethanol from plants. Unlike corn-based ethanol, which uses starch, cellulosic ethanol is derived from cellulose, which is inedible to humans. Cellulose makes up most of the plant, including the rest of the corn plant, and is found in faster-growing grasses.
The challenge lies in converting cellulose into sugars that can be fermented into alcohol. There are two main methods for breaking down cellulose into sugars: one uses specially designed enzymes, while the other employs an acid called acid hydrolysis. I will attempt the latter method using sulfuric acid, which I can obtain from drain cleaner at a local hardware store.
I plan to limit myself to equipment that an average consumer might have, which will make the process more challenging. Without industrial-scale equipment, things might get a bit messy, and I expect some trial and error.
[Music]
After mowing my lawn, I let the grass dry in the sun and then attempted to pulverize it using a mulcher to create a fine powder. The finer the powder, the more surface area there is to react and extract cellulose. However, the mulcher was not as effective as I had hoped. I also tried using a blender and a grinder, but they were labor-intensive and slow.
Next, I prepared to use sulfuric acid to react with the grass in a process called acid hydrolysis. This chemical reaction breaks down cellulose into smaller sugar molecules. Typically, high pressure and heat are used, but I found a promising paper suggesting that a diluted sulfuric acid solution of about 2% could work.
It took more acid than I expected to neutralize the solution, but I managed to balance it to a pH of 7, allowing me to start the fermentation phase. I took a reading of the sugar content using a refractometer, which indicated that we had extracted roughly 83 grams per liter. If the math is correct, this should yield about 10 pounds of ethanol, equivalent to about a gallon and a half.
Next, I added yeast and left it to ferment.
[Music]
While the mixture ferments, I want to remind you to subscribe to CuriosityStream’s YouTube channel for more smart and fun content like this. They are supporting my challenges.
Despite using three electric heaters, my distillation setup wasn’t getting hot enough. I decided to transfer the mixture to a smaller container to heat it more effectively. After siphoning out the liquid, I heated it and began distilling to see if I could extract any alcohol.
[Music]
After distilling, I collected a very small sample, which was disappointing given the amount I had hoped to produce. It seems that side chemicals inhibited fermentation, and I may have encountered issues with not grinding the grass finely enough and not sealing the fermentation barrel properly.
To improve my results, I decided to invest in a more powerful blender and conduct smaller batches to better control the process and seal everything tightly to prevent contamination.
[Music]
I planned three different approaches for my next batches. The first involved filtering through sawdust soaked in sulfuric acid and lye to remove inhibitors. The second used a higher concentration of acid, and the third was a multi-stage process to maximize sugar extraction.
Once the grass fermented, I took my mower to someone skilled in mechanics to convert it from gasoline to ethanol.
[Music]
We replaced the fuel mixing system to accommodate the differences between alcohol and gasoline. The new system uses a vapor bubbler carburetor that draws air through pipes and mixes it with alcohol to create gas vapor for the engine.
Now, back to the three test batches. After extracting ethanol from all three, I achieved higher yields, but still not significant amounts. Further research indicated that a higher acid concentration would likely yield better results, so I decided to conduct another large batch using a stronger acid solution.
After processing 30 pounds of grass and using a higher acid concentration, I was able to achieve a much better yield. I then used molecular sieves to further concentrate the ethanol and remove excess water.
[Music]
I filled the converted mower with the ethanol and attempted to start it. It worked, and I was able to mow some of my lawn. However, the engine struggled and eventually stopped, possibly due to running low on alcohol or excess water vapor forming in the engine.
Overall, while I achieved my main goal, I would not recommend using ethanol in a lawnmower, as the water vapor can be harsh on the engine.
Now, let’s break down the costs. The initial setup, including equipment like the blender, mulcher, and distillation kit, totaled just under $1,000. The ongoing costs for each batch are more manageable, with yeast and lime being relatively inexpensive. However, the sulfuric acid was a significant expense, costing about $350 per batch for a yield of less than a quarter gallon.
Considering the labor involved, each batch took about 14 hours to produce, equating to roughly $175 in labor costs at the local minimum wage. This brings the total cost per batch to around $525, resulting in a price of over $3,000 per gallon of ethanol produced, which is significantly more expensive than gasoline.
Ultimately, the goal of this experiment was not to find a cheap or efficient method but to explore the possibility of producing fuel from grass. While the process is achievable, it highlights the challenges of producing cellulosic ethanol, including high costs and the need for more efficient methods.
This has been a fun experiment, and next, I plan to explore producing lumber using alternative methods. Stay tuned for that!
If you enjoyed this video, visit curiositystream.com to sign up and start streaming today. Also, subscribe to their YouTube channel for more content like this in the future.
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This version removes any potentially sensitive or inappropriate content while maintaining the essence of the original transcript.
Fuel – A substance that is used to produce energy through combustion or other chemical reactions. – In chemistry, hydrocarbons are often used as fuel because they release a significant amount of energy when burned.
Grass – A plant with narrow leaves growing from the base, often used in the study of biofuels due to its cellulose content. – Scientists are researching how to efficiently convert grass into biofuel to provide a renewable energy source.
Ethanol – A type of alcohol used as a renewable fuel source, often produced through the fermentation of sugars. – Ethanol is commonly blended with gasoline to create a more environmentally friendly fuel option.
Cellulose – A complex carbohydrate that forms the main constituent of plant cell walls and is used in the production of biofuels. – The breakdown of cellulose into sugars is a crucial step in the production of cellulosic ethanol.
Fermentation – A metabolic process that converts sugar to acids, gases, or alcohol, often used in the production of ethanol. – During fermentation, yeast converts glucose into ethanol and carbon dioxide, which can be used as a biofuel.
Acid – A chemical substance that donates protons or hydrogen ions and/or accepts electrons, often used in chemical reactions. – Sulfuric acid is frequently used in the laboratory to catalyze the hydrolysis of cellulose.
Hydrolysis – A chemical reaction in which water is used to break down the bonds of a particular substance. – The hydrolysis of cellulose into glucose is a critical step in the production of biofuels from plant materials.
Enzymes – Proteins that act as biological catalysts to speed up chemical reactions, including those involved in biofuel production. – Enzymes such as cellulase are used to accelerate the breakdown of cellulose into sugars during biofuel production.
Biofuel – A type of energy source derived from organic material, such as plants or animal waste, that is renewable and sustainable. – Biofuels like biodiesel and ethanol are considered more sustainable alternatives to fossil fuels.
Process – A series of actions or steps taken in order to achieve a particular end, often used in scientific and industrial contexts. – The process of converting biomass into biofuel involves several stages, including pretreatment, hydrolysis, and fermentation.
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